Robotics
Robotic MIG Welding
Robotic MIG welding : one can perform a variety of weld types on several different metals. The filler rod is important aspect of ARC welding.
Usually made from the same material as the base metal, it is used for reinforcing joints and welding heavy metals. ARC welding is one of several fusion processes for joining metals.Welding controller apply intense heat to metal at a joint between two parts so that the parts melt and intermix.
This is either done directly, or more commonly, with an intermediate molten filler metal. In this Application VERTEX Offered Welding Torch Selection ,System Design & Engineering.
Robot controlled
- Voltage & Current Parameter
- Wire feeding Speed
- Welding Size.
- Fixture movement & Gas controlling
PLC Controlled
- JIG Clamp /Declamp
- Curtain up/down
- Safety interlock
- Robot Interfacing
- HMI Interfacing & Alarm
- Poka-yoke Confirmation
Robotic Spot Welding
Robotic SPOT welding: The process is used for joining sheet materials and uses shaped copper alloy electrodes to apply pressure and convey the electrical current through the work pieces.
In all forms of resistance welding, the parts are locally heated. The material between the electrodes yields and is squeezed together.
It then melts, destroying the interface between the parts. The current is switched off and the “nugget” of molten materials solidifies forming the joint.
In this Application Vertex Offered welding Gun Selection, System Design & Engineering.
Robot controlled
- Current & voltage parameter.
- Air & Water Controlling
- SPOT Position
PLC Controlled
- Component clamping/de-clamping
- Spot Programme Selection.
- Safety interlock.
- Robot Interfacing
- HMI Interfacing & Alarm
- Poka-yoke Confirmation
Robotic Plasma Welding
Robotic Plasma Welding : Plasma Arc Welding (PAW) constricts the ionized gas through the copper nozzle.
This constriction produces higher temperatures and velocities, creating a smaller cross-section of the weld. Plasma welding commonly uses the same non-consumable tungsten, just like in TIG welding.
It separates the arc from the shielding gas envelope by using the body of the torch for electrode placement. It allows more flexibility with easy adjustments to the velocity and temperatures at which the weld is formed. VERTEX offered welding Torch Selection, System Design & Engineering.
Robot controlled
- Frequency & voltage
- Compressed Air
- Weld bead
PLC Controlled
- Sheet/Component Adjustment
- Welding Program Selection
- Safety interlock
- Robot Interfacing
- HMI Interfacing & Alarm
- Poka-yoke Confirmation
Robotic Laser Welding
Robotic Laser Welding : A robotic laser welding system consists of a servo-controlled, multi-axis mechanical arm, with a laser cutting head mounted to the wrist of Robot.
The nozzle head has focusing optics for the laser light and an integral height control mechanism. An assist gas delivery package distributes a gas, such as oxygen or nitrogen, to the welding head. Most systems use a laser generator that delivers the laser light to the robot cutting head through a fibre-optic cable. Now a days it is widely used in Tailored Blank welding system.In this Application VERTEX Offered welding Torch Selection, System Design & engineering.
Robot controlled
- Frequency & voltage
- Compressed Air
- Weld bead
PLC Controlled
- Sheet/Component Adjustment
- Welding Program Selection
- Safety interlock.
- Robot Interfacing
- HMI Interfacing & Alarm
- Poka-yoke Confirmation
